Brief introduction of our tyre recycling pyrolysis equipment

Main feature

45%-55% tire oil
2013 new technologyDispatch within 15daysUsing life more than 8 years2 year guarantee for machine quality

Background of Waste Tyre Pyrolysis Machinery

Waste is one of the major challenges modern world is facing today. Every year billions tones of waste are generated and these amounts are rising steadily. In spite of the reasonably successful 3R strategy (Reduce-Recover-Recycle) to reduce landfill volumes, there are still significant quantities of waste to be disposed. Thus there are huge market for waste tyre/plastic/rubber pyrolysis machinery.

Six models as below

	Reactor size	weight	volume	capacity
1	2200*6000mm	27MT	23 M³	5 MT
2	2200*6600mm	29MT	25 M³	6 MT
3	2600*6000mm	32MT	32 M³	8 MT
4	2600*6600mm	34MT	35 M³	9 MT
5	2800*6000mm	35MT	37 M³	10 MT
6	2800*6600mm	38MT	41 M³	12 MT

Operating Process

The waste tyre or plastic are feed into the reactor vessel and initial heat is provided with the help of wood, gas, coal or oil under controlled conditions of temperature and pressure. The process will bring about molecular restructuring of the rubber and convert into the vapors and gases. This vapors and gases will flow into vapor gas separating tank. Then, these vaporized gases are passed through heat exchanger and convert that vapor into liquid in the form of Tyre oil. During the process we also get pyrolysis gas, so we use this gases for heating of reactor in the later stage of the process and we burn the exceed gases in the burning room.
During the process, carbon black and steel are also generated. The heat exchanger use water for cooling as a condensing medium and this water is re-circulated through process. We pull-out carbon black from reactor and put into packing bag. The oil automatically collects in the machine storage tank. At the end we pull out steel wires.

Final Products:

FUEL OIL
The main oil product produced by our recycling application is the fuel oil that is wide used for industrial and commercial purposes. The oil has 40% to 45% of the amount of recycled scrap tyres, which will be carried with licensed tanker trucks.

CARBON BLACK
Carbon Black is the main product recycled by Pyrolysis technology. The amount of recycled carbon black is 30% to 35% (depending on the type of tyres) of the total amount of scrap tyres recycled in the system. Carbon black is used as raw material or main ingredient in many industries and the chemical structure of carbon black strengthens, lengthens the endurance, and improves the coloring features of the materials.

STEEL WIRE
Tires contain steel wires and the amount range of 10% to 15% of thetotal tyre wastage. All of the steel present in the tyre can be detached after the Pyrolysis recycling process is completed. Valuable steel wires are pressed and sold to steel and scrap dealers.

GAS
The amount of gas generated in the system is 12% to 15% of the total amount of recycled tyres and considering the 10 ton scrap tyre/day recycling capacity, the facility generates 1200 -1500 m3/day gas, which has an enormous energy potential when evaluated.

Safety

*We use auto welding machine to make the reactor, which has a long life for about 5 years.
*Professional heating treatment and x-ray detection chamber for welding seam.
*With professional thermometer, professional pressure gauge and safety valve.
*One water sealing tank to stop the fire coming back to the oil tank.
*Three temperature meters and three safety valves on the reactor door, the oil separator tank, the water sealing tank.
*One central control cabinet, giving alarms when temperature or pressure has something wrong. If nobody releases the gas for long time after the alarm, the safety valve will release itself to make sure of the safety

Detailed information for 10ton machine

Model	TL-2860
Reactor Material	Q245R boiler steel plate
Reactor Size	2800*6000mm
Reactor Thickness	16mm
Raw Material	Waste plastic, tires
Capacity	10-12 Tons per day
Power	22--30KW
Plant Weight	35tons
Oil Percentage	45%-50%
Cooling Form	Water cooling
Noise dB(A)	<85
Operation Pressure	Normal pressure
Final Product	crude oil, carbon black, steel(tires), gas
Fuel	Coal, wood, waste gas, oil
Warranty time	24 months

Certificate

We welcome your inquiry all times. Look forward that we can have good cooperation in future!