SPECIFICATION:

· Aluminum die casting auto part

· Die casting mold

· Cavity: single

· Mold materials: H13, DIEVAR, QDN, 8407, 2344V, TQ1, 2343 and SKD61

· Mold heat treatment: hardened and nitriding

· Mold hardness: HRC50 to 55

· Mold features:

o Advanced design

o Logical structure

o High precision

o Qualified materials

o Long lifetime

o Short delivery time

o Die casting product

· Die casting materials: aluminum alloy, A360, A380, A383, AlSi10Mg, AlSi9Cu3, ADC3, ADC6, ADC12, ZL104 and ZL10

· Process: casting, deburring, machining, surface treatment and packing

· Surface treatments: high quality polishing, chrome/nickel/zinc (white, blue, yellow, black) plating, hot galvanized, painting, powder coating, anodizing, electrophoresis and sandblasting

· Lead time: 30 to 70 day

· Software: Pro/E, AutoCAD, SolidWork 2001, CAXA, UG, CAD and CAM

· Machines: high-speed processing center, walking thread cuttings, precision machine sparks, large grinding machines, CNC engraving machines and 10 pieces of die-casting machines (range from 160 to 1250T)

· Inspection equipment: metal material metallographic analyzer, metal detection machine, coordinate measuring machine, large-scale aluminum material direct reading spectrometer and tensile testing machine

· Certification: TS 16949

In order to run a casting simulation, the following fundamental steps need to be carried out.

Casting simulation programs can do automatic or semi-automatic evaluation of results in various iterations at the same time for easy comparison.