food processing machines for ketchup DESCRIPTION

Line and machines especially designed for the production and the aseptic filling of HB tomato paste (starting from fresh tomato) at different concentration levels, according to the highest quality international criteria. HB tomato paste processing line consists in raw product receiving, washing and sorting, chopping, pre-heating, refining, concentration, stocking, pasteurizing or sterilizing, hot or aseptic filling. Tomato paste can be kept in aseptic conditions for possible re-working in order to obtain, for instance, ketchup, sauces, juices, etc.

AdvantagesNo pools or product holding points during the process phases.Long cycles of no stop production.More production and profitability with complete plants having capacity up to 13000 t/day, and from 60 up to 3000 t/day referred to single line.Capacity to obtain very high consistency products (Bostwick 0).Total absence of syneresis and black spots in the finished product.More quality of finished product, keeping of color and organoleptic characteristics.Opportunity to realize products with customized recipes.High flexibility in working, treating strained pulp as well as super hot break on the same line.Opportunity to produce more than one product by means of the same line.Lower thermal stress onto the product thanks to lower temperatures on the evaporator’s finisher.Maximum yield, minimum production waste.No product carry-over towards cooling towers.Highest energy savings thanks to the most advanced technologies.Water recirculation systems, minimum consumptions.Complete supervision system of the line, control room for monitoring every process phase.Registration, visualization and printing of daily production data.High versatility in sterilizing solutions and aseptic filling.Storage and keeping into aseptic rooms of semi-finished products, available to be re-worked.

CONSTRUCTION FEATU Working capacityProducts

from 60 t/day up to 3000 t/day

12 / 14° brix semi-tomato paste16 / 18° brix semi tomato paste22 / 24° brix tomato paste28 / 30° brix double tomato pastePizza sauce22 / 24° brix Super Hot Break28 / 30° brix Super Hot Break6 / 8° brix strained pulp8 / 10° brix strained pulp10 / 12° brix strained pulp

Product Overviews

Tomato concentrate production line consists of five main parts: fresh tomato receiving
system, fresh tomato washing and sorting system, crushing and refining system,
concentration system, sterilization system. Washing the fresh tomato, enhancing, sorting,
crushing and refi ning, concentrated sterilizing, aseptic fi lling into big drums. The production
line’s feature can fi nish a large amount of products within a very short fresh tomato maturity
period. Normal packing style are 220L and 1200L aseptic drum. And this production line can
do the similar fruit and vegetable products, such as pepper, pumpkin, carrot and etc.

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