Tyre scrap recycling energy plant

List of the Equipment Component

Reactor: Carbon black slag system(1pcs) 10. Ball value(1pcs/20pcs/1pcs)

Feeding hold(1pcs) 11. Water pump(2set/self)

Built-in spiral plate 12. Vee belt(2pcs)

Furnace(1pcs) 13. Link pipes(2sets)

Power motor(1set) 14. Waste gas tank(1set)

Moto reducer(1set) 15. Chimney(1set)

Large chain drive(1set) 16. Draft fan(1 set)

Small chain drive(1 set) 17. Oil tank(2 set/1 set)

Furnace door(1pcs) 18. Elbow(4 sets)

Condenser(3sets) 19. Flange(3pcs/2pcs)Upflow tube(1set) 20. Fire damper board(1set)Cooling tube(2sets) 21. JDGB(50m)Oil-water separator(1set) 22. Screw(200pcs)

6. Motor(1set) 23. Reversing drum switch(1set)

7. Graphite packing(1set) 24. Electronical control box(1 set)

8. Temperature value(1set) 25. Dedustinf system(1set)

9. Blower(1set)

Working process of the Tyre scrap recycling energy plant

1.Waste plastic refining flow: Plastic separation—automatic feed---catalytis cracking---oil-water separation---cooling liquid---crude oil----flammable gas recovery---flammable gas combustion----desufuration and dust removal

2.Waste tires refiningflow: Tire broken---automatic feed---catalytic cracking---oil-water separation---cooling liquid---carbon black emission---carbon black processing---crude oil---flammable gas recovery---fammable gas combustion---desulfuration removal

Tyre scrap recycling energy plant

Dispose waste gas, liquid, and residua in the process:

1. Waste gas

Transferred through two safety device: water close &burning air nozzle. Fully burnt, not only eliminated pollutant but also minimized the quantity of fuels. For smoke dust discharge, we apply series machines of patent in our company Desulfurization and dust remover which could control the smoke dust discharge amount meet relative standards of GB-2001.

2. Waste liquid

Produced waste acidic water in the process of oil disposing (50kg process from 1 ton of oil easy to process for small quantity). counteract the liquid by alkalescent liquid solution. After three stage of filtration, the litmusless waste water was introduced to evaporator(use the heat of the flue of main processor as its heating resource)

3. Waste solid

The solid residua will be left after the catalyst splitting from scrap plastic, approximately composes the waste plastic weight about 5% to 10%. Its main component is the thick black carbon. It can be the raw material of the production industry of black carbon. Also could be mixed with the pulverized coal ash which produces for the raw material thermal power plant, also could be the raw material of manufacture pulverized coal ash brick (one kind of environmental protection building material).

Tyre scrap recycling energy plant

1) Overview of pyrolysis plant

The two keys of pyrolysis plant are reactor and cooling system.

Reactor directly decides the machine's safety an d service life. It is made by welded steel plate. So the quality of welding will have a direct impact on safety and service life. Therefore, we use automatic welding machine, X rays detection and heating treatment which will not only guarantee the quality of welding but also greatly improve working efficiency.

For cooling systems, there are two steps. Cooling pipe is the first step. The second is condenser. We have three condensers. And there are 57 pipes in one condenser. Diameter is 48mm for one small pipe. The heat exchanging area is about 13square meters for one condenser. So the total cooling area is about 40 square meters, which will guarantee you a high oil yield.

2)Main features :

Safety:

1. With an auto welding machine for the reactor, it can not only greatly improve working efficiency but also guarantee the quality of welding seam, thus avoid explosion caused by gas leak.

2. Professional heating treatment and x-ray detection chamber are especially for welding.

3. Vacuum system will prevent oil gas from going back to reactor and causing accident.

4. Professional thermometer, pressure gauge and safety valve.

5.It is dangerous to burn exhaust gas(C1 to C4) without any safety measures. In our process, it is transferred first through the safety device and a safety burning air muzzle. Before burning, we should ensure the safety of production.

Environment friendly:

1.Well water dedusting system can avoid black smoke.

2.The exhaust gas will be recycled for heating reactor, no gas pollution

3.Every junction of the reactor is in good sealing situation with professional sealing material.

Long service life:

1.Material: Q245R/Q345R boiler special steel plate ,thickness 14mm/16mm.

2. Welding: Automatic welding machine with heating treatment and x-ray detection will prolong the service life of reactor to the max.

3. The service life of the reactor will be 8 -10 years

Energy saving:

1. Well sealing for heating system , no gas leak and saving fuel.

2. The exhaust gas will be recycled for reactor heating

Tyre scrap recycling energy plant

	Items	Contents
1	Equipment type	XD-06	XD-08	XD-10
2	Raw material	tires/Plastic/rubber	tires/Plastic/rubbrt	tires/Plastic/rubber
3	Structural form	Horizontal rotation	Horizontal rotation	Horizontal rotation
4	24-hour Capacity	6 ton	8 ton	10 ton
5	Oil yield	2.7~3 ton	3.6~4 ton	4.5~5 ton
6	Operating pressure	Normal	Normal	Normal
7	Material of reactor	Q345R	Q345R	Q345R
8	Thickness of reactor	14mm/16mm	14mm/16mm	14mm/16mm
9	Rotate speed of reactor	0.4turn/minute	0.4turn/minute	0.4turn/minute
10	Total power	12KW	12KW	12KW
11	Mode of cooling	Water cooling	Water cooling	Water cooling
12	Kind of transmission	Internal gear drive	Internal gear drive	Internal gear drive
13	Noise	≤85	≤85	≤85
14	Size of Reactor(D×L)	2000×6000	2200×6600	2600×6600
15	Working form	Intermittent operation	Intermittent operation	Intermittent operation
16	Delivery time	20days	20days	20days
17	Weight	18~22T	20~25T	25~30T